advance-supplies
Modular Stainless steel media filter
Modular Stainless steel media filter
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Dimensions:
1.8m height
0.6m width
Filtration speed: 51m2/h
Advantages of the Advanced Stainless Steel 316 Media Filter
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Optimized Space Utilization
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Lightweight and Easier Handling with Reduced Structural Load
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Simplified Maintenance with Full Access to Sand Media Bed
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Shorter Backwash Cycle – Approximately 10 Minutes at Equivalent Flow Rate
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Can put sand or glass media
Comparison of Advanced Filter Layout vs. Traditional Sand Filters
Dimensional Comparison: Fiberglass Sand Filter vs. Advanced Sand Filter
Distinctive Feature – Multiple Filters within a Single Shell
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Each filter contains 420 kg of silica sand
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Filtration Area Equivalence: 5 Advanced Filters = 1 Fiberglass Horizontal Sand Filter (3 meters long)
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Media Weight Comparison:
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Advanced Filter: 2 tons of sand
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Fiberglass Filter: 9.3 tons of sand and gravel
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Efficiency of Filtration and Backwash Process
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Conventional Horizontal Sand Filter: Requires trapped silt to travel a long distance before exiting the filter during backwash.
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Advanced Sand Filter: Silt is expelled within a shorter 300 mm distance from the sand bed, reducing backwash time and conserving water.
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Overall, the Advanced Stainless Steel 316 Sand Filter is the most efficient sand filtration system available.
Ease of Maintenance and Sand Replacement
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Individual filters can be isolated and replaced separately, ensuring uninterrupted filtration.
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In a dual-bank setup of 5 filters each, only 1 filter (10%) is taken offline for media replacement.
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Minimal downtime: The filter is operational within three hours after replacement.
Efficient and Safe Sand Replacement Process
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Full access to the media bed eliminates the need for special ventilation equipment.
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Workers do not require additional protective gear for the replacement process.
Challenges with Traditional Horizontal Sand Filters
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Small access manholes require workers to enter the filter for sand removal.
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Media must be manually bagged and passed out, requiring extensive labor and ventilation for safety.
Backwash Water Consumption per Cycle
Traditional Horizontal Sand Filters (Mild Steel/Fiberglass)
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Duration: 15 minutes per filter (with air scouring)
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Water Usage: 30,000 liters (30 cubic meters) per cycle
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Without air scouring: 60,000 liters (60 cubic meters) per cycle
Advanced Stainless Steel 316 Sand Filter
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Duration: 10 minutes per filter
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Water Usage: 20,000 liters (20 cubic meters) per cycle
Annual Water Consumption Due to Backwash (55 Cycles per Year)
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Conventional Horizontal Sand Filter:
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Air Scoured: 1,650 m³/year
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Without Air Scouring: 3,300 m³/year
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Advanced Stainless Steel 316 Sand Filter: 1,100 m³/year
Summary of Cost Savings in Water Consumption
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Annual water savings range between 550 m³ to 2,200 m³ per filter.
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